Techniques and Equipment

Tricept 805

Siemens 840D Control
5 axes
Positioning accuracy: ±30µm
Repetition: ±10µm
Max. Acceleration: 2G
Max. Speed: 90m/min
Max. Forces:
Vertical : 45000 N
Horizontal: 10000 N

Tricept 600

Comau C3G Control
6 Axes
Positioning Accuracy: ±200µm
Repetition: ±20µm
Max. Acceleration: 0,5G
Max. Speed: 40m/min
Max. Forces:
Vertikal: 15000 N
Horizontal: 3500 N

Helmholtz-Zentrum Geesthacht FSW Portal Equipment

Axial Force: max. 60 kN
Side Force: max.15 kN
Force in Direction of Feed: max. 20 kN
Welding Speed: Variable Between 0.1 und 4 m/min
Revolution Speed: Between 200 and 6000 rpm
Max Continuous Weld Length: 2500 mm
Robust Frame Design to Absorb High Process and Reaction Powers
Movable Traverse Beam with a Variable Positioning Welding Head
Process Table with Flexible Mounting System

Helmholtz-Zentrum Geesthacht FSW-Unit on TR805

Hyd. Drive
Revolution Speed: Between 200 and 6000 rpm
Axial Powers: max. 30 kN
Measurement and Control of:
-Axial Force
-Revolution Speed
Measurement of:
-Level Force
-Turning Moment

Helmholtz-Zentrum Geesthacht Friction-Surfacing-Unit

Hyd. / Electr. Drive
Revolution Speed: Between 2000 and 6000 rpm
Axial Power: max. 80 kN
Processing Speed: max. 3m/min
Process Length: max. 300mm
Feed Length: max. 50mm
Measurement and Control of:
-Axial Force
-Revolution Speed
-Feed Length
-Process Speed

Helmholtz-Zentrum Geesthacht/Circle Technical Sevices Underwater Stud Weld -/FHPP-unit

Hyd. Drive
Revolution Speed: Between 2000 und 6000 rpm
Axial Force: max. 80 kN
Feed Length: max. 50mm
Measurement und Control of:
-Axial Power
-Revolution Speed
-Feed Length

Friction Spot Welding-Unit

Electr. Drive
Revolution Speed: Between 500 und 3000 rpm
Max. Point Diameter: 12mm
Max. Welding Depth: 10mm
Measurement and Control of:
-Axial Force
-Revolution Speed
-Feed Length of Stud and Hull

Helmholtz-Zentrum Geesthacht Friction Stir Spot Welding-Unit

Spot Welding Unit
Force- and Moment Autonomous
Hyd. Clamping- and Feed System
Electr. Spindle Drive
Portable

RSM Friction Stud Welding / FricRiveting Unit

Pneu ./ Electr. Drive
Revolution Speed: Between 5000 und 21000 rpm
Axial Force: max. 15 kN
Feed Length: max. 50mm
Measurement and Control of:
-Axial Power
-Revolution Speed
-Feed Length (pending)